Is product stability critical to your process? In the “top hat” furnace design, the furnace body moves up and down over the fixed load platform or kiln car, leaving the product load completely undisturbed. This is ideal for applications such as gradient glass manufacture or when there are multiple layers of kiln furniture. These furnaces are available in both benchtop and production scale sizes with operating temperatures up to 1800 degrees Celsius.
Top Hat Furnaces
Features
- Deltech top hat furnaces offer superior temperature uniformity by design. The heating elements are evenly spaced on all four sides.
- Furnace linings of the very best quality board and blanket are used to allow rapid heating and cooling.
- In production size top hats, our unique pin-and-washer anchoring system maintains structural integrity through high fires and rapid cycling.
- Your choice of pneumatic (100 psi facility air required) or electric actuation systems. The pneumatic system features variable travel speed; the electric has a fixed rate of approximately 88cm per minute.
- Sturdy fiberboard exterior panels are offset from the furnace shell to facilitate convection cooling, keeping the furnace skin temperatures at safe levels without the use of cooling fans.
- Forced air and vent flap options to facilitate binder burnout and speed cooling rates as needed. Special “vortex” air flow designs.
- Atmosphere envelope furnaces for processing in inert gases and up to 5% hydrogen mixtures.
- Multi-car systems with programmable operation.
- 1500, 1600, 1700, and 1800 degrees Celsius models offer sustained operation at the maximum rated temperature.
- Deltech designs and manufactures furnaces that meet your process requirements, from modified standard models to custom systems.
Deltech Top Hat Furnaces at a Glance
| Model | Workplace Size | Furnace Dimensions | Power Requirements For 1700°/1800° | Weight |
|---|---|---|---|---|
| DT-TH-6 | 6” cubed 152 mm cubed | 35” x 25” x 42” 89cm x 64cm x 107cm | 3 kW / 3 kW | 170 LB / 77 KG |
| DT-TH-8 | 8” cubed 203mm cubed | 36.5” x 25.5” x 44” 93cm” x 65cm x 112cm | 6 kW / 7.5kW | 270 LB / 123 KG |
| DT-TH-10 | 10 “ cubed 254 mm cubed | 38.5” x 27.5” x 49” 98cm x 70cm x 124cm | 6 kW / 10 kW | 710 LB / 323 KG |
| DT-TH-12 | 12” cubed 305mm cubed | 42.5” x 37” x 51” 108cm x 94cm x 130cm | 15 kW / 15 kW | 850 LB / 386 KG |
| DT-TH-14 | 14” cubed 356mm cub | 45.5” x 39” x 53” 116cm x 99cm x 135cm | 15 kW / 15 kW | 1095 LB / 498 KG |
| DT-TH-16 | 16” cubed 406mm cubed | 48.5” x 41” x55” 123cm x 104cm x 140cm | 20 kW / 20 kW | 1350 LB / 614 KG |
| DT-TH-20 | 20” cubed 508mm cubed | 69” x 71.5” x 100.5” 175cm x 182cm x 255cm | 36 kW / 36 kW | 2600 LB / 1182 KG |
| DT-TH-24 | 24” cubed 610mm cubed | 74” x 76” x 109” 188cm x 193cm x 277cm | 50 kW / 50 kW | 3250 LB / 1477 KG |
| DT-TH-36 | 36” cubed 914mm cubed | 85” x 84” x 121” 216cm x 213cm x 307cm | 75 kW / 90 kW | 4260 LB / 1936 KG |
| DT-TH-48 | 48” cubed 1219mm cubed | 90” x 94” x 162” 229cm x 239cm x 411cm | 115 kW / 140 kW | 5500 LB / 2500 KG |
Atmosphere Envelope (AE)*
| Model | Workplace Size | Furnace Dimensions | Power Requirements For 1700°/1800° | Weight |
|---|---|---|---|---|
| DT-TH-AE-6 | 6” cubed 152 mm cubed | 34.5” x 20.5” x 38.5” 88cm x 52cm x 98cm | 3 kW / 3 kW | 170 LB / 77 KG |
| DT-TH-AE-8 | 8” cubed 203mm cubed | 36.5” x 22.5” x 40.5” 93cm” x 57cm x 103cm | 6 kW / 7.5kW | 270 LB / 123 KG |
| DT-TH-AE-10 | 10 “ cubed 254 mm cubed | 38.5” x 27.5” x 49” 98cm x 70cm x 124cm | 6 kW / 10 kW | 710 LB / 323 KG |
| DT-TH-AE-12 | 12” cubed 305mm cubed | 45” x 38” x 54.5” 114cm x 97cm x 138cm | 15 kW / 15 kW | 850 LB / 386 KG |
| DT-TH-AE-14 | 14” cubed 356mm cub | 47” x 40” x 70” 119cm x 102cm x 178cm | 15 kW / 15 kW | 1095 LB / 498 KG |
| DT-TH-AE-16 | 16” cubed 406mm cubed | 49” x 42” x72” 124cm x 107cm x 183cm | 20 kW / 20 kW | 1350 LB / 614 KG |
| DT-TH-AE-20 | 20” cubed 508mm cubed | 65.5” x 66.5” x 86.5” 166cm x 169cm x 220cm | 36 kW / 36 kW | 2600 LB / 1182 KG |
| DT-TH-AE-24 | 24” cubed 610mm cubed | 69” x 70.5” x 90.5” 175cm x 179cm x 230cm | 50 kW / 50 kW | 3250 LB / 1477 KG |
| DT-TH-AE-36 | 36” cubed 914mm cubed | 81” x 82.5” x 102.5” 206cm x 210cm x 260cm | 75 kW / 90 kW | 4260 LB / 1936 KG |
| DT-TH-AE-48 | 48” cubed 1219mm cubed | 108” x 161” x 165” 274cm x 409cm x 419cm | 115 kW / 140 kW | 5500 LB / 2500 KG |
* Maximum operating temp in inert gases is 100°C lower than rated furnace temperature due to element limitations.
OUR CUSTOMERS
Customer Comments
“ I appreciate the quality of your products! I have installed and serviced quite a few of them now, and you guys do good work…At the end of the day it is all about quality and reputation. I am happy to be able to give feedback. Good products make us all look good!“